Burhans Research Motor Control Systems

Master Line Speed Command

Follower (Slave) Speed Percent 

 

Directions:

  Enter a master speed command in percent, as whole numbers. Maximum speed is 100%.

  Click "Master Line Speed" to enter the command.

 

  Enter the Follower Speed Ratio in percent (use integers only)

  Click "Follower Speed Ratio" to enter the command

  The follower in this example can go 1% of the Master's speed, to 200% of the Master's speed.

System Basics
This system uses a typical "Master Reference Control". The actual control can be a multi-channel analog option card with signal isolation for each channel. It could be a PLC or signal isolator card as well. These options are generally used in multi-motor systems where one line speed command will be output to many drives. A master line speed command is given to one drive, and the others become "follower" drives. In this system, the drives operate "open loop" with no speed feedback for error correction.
Benefits of this system
  • Multiple drives can be given speed commands using one input to the master reference control.

  • Scaling the speed command of each drive is on board the master reference control.

Drawbacks and Pitfalls of this system
  • When coordinated control is NOT desired, switching to independent control can be complex.

  • Scaling of each drive speed can require running product for a considerable time.

  • PLC based master reference controls can have many parameters such as bias, gain and offset.

  • Troubleshooting each channel of speed reference can be difficult.

Basic Bill of Materials for the system shown (excluding power transmission, etc.)
  • Master reference control option device (analog card, PLC, etc)

  • Power supply, fused

  • Electrical enclosure to house option device and peripheral devices 

  • 2 vsd's

  • 2 motors

 

                                                                                    Quick Reference Design Considerations

 

Easy

     

Difficult

  1 2 3 4 5
Set up Complexity     X    
Troubleshoot Complexity     X    
System Operation Flexibility       X  

Speed regulation is often a factor in product quality.

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